{"id":38879,"date":"2021-07-22T15:39:56","date_gmt":"2021-07-22T13:39:56","guid":{"rendered":"https:\/\/www.reersafety.cn\/?page_id=38879"},"modified":"2024-07-16T15:44:04","modified_gmt":"2024-07-16T13:44:04","slug":"risk-assessment","status":"publish","type":"page","link":"https:\/\/www.reersafety.cn\/en\/academy\/industrial-safety-guide\/risk-assessment\/","title":{"rendered":"Risk assessment"},"content":{"rendered":"\n<div class=\"row\"  id=\"row-706725382\">\n\n\n\t<div id=\"col-1787506709\" class=\"col small-12 large-12\"  >\n\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n  <div id=\"page-header-621690295\" class=\"page-header-wrapper\">\n  <div class=\"page-title light simple-title\">\n\n    \n    <div class=\"page-title-inner container align-center flex-row medium-flex-wrap row-reverse\" >\n            <div class=\"title-content flex-col flex-left text-left medium-text-center\">\n        <div class=\"title-breadcrumbs pb-half pt-half\"><nav class=\"woocommerce-breadcrumb breadcrumbs uppercase\">Home<\/nav><\/div>      <\/div>\n    <\/div>\n\n       <\/div>\n    <\/div>\n  \n\n\n\t\t<\/div>\n\t\t\t<\/div>\n\n\t\n\n<\/div>\n<div class=\"row\"  id=\"row-1303055661\">\n\n\n\t<div id=\"col-1087954023\" class=\"col small-12 large-12\"  >\n\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n<div class=\"row\"  id=\"row-1526416672\">\n\n\n\t<div id=\"col-21860891\" class=\"col small-12 large-12\"  >\n\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n\t<div id=\"text-2312850293\" class=\"text txt-page-title\">\n\t\t\n\n<h1>Risk assessment and risk reduction<\/h1>\n\t\t\n<style>\n#text-2312850293 {\n  color: rgb(0, 0, 0);\n}\n#text-2312850293 > * {\n  color: rgb(0, 0, 0);\n}\n<\/style>\n\t<\/div>\n\t\n\t<div id=\"text-1797732863\" class=\"text cutom-ul\">\n\t\t\n\n<h2>ISO 12100:2012 &#8211; Safety of machinery &#8211; General principles for design &#8211; <br \/>Risk assessment and risk reduction<\/h2>\n<p>As a result of their functionality, machines and plants represent potential risks for the workers. If a machine may present hazards, a risk assessment is required and, if relevant, a risk reduction shall be undertaken to reduce the risk to an acceptable level.<\/p>\n<p>ISO 12100 provides a methodology for the design of machines that shall be safe for their intended use. It gives provisions:<\/p>\n<ul>\n<li>For identification of the hazards<\/li>\n<li>For estimation and evaluation of the risks associated with the machine<\/li>\n<li>On how to remove hazards or provide sufficient risk reduction<\/li>\n<\/ul>\n<p>ISO 12100 is a type-A standard.<\/p>\n<p>For USA equivalent information is given in ANSI 12100.<\/p>\n<h3>Strategy for risk assessment and risk reduction<\/h3>\n<p>Risk assessment is comprehensive method to enable in a systematic way the analysis and evaluation of risks. It must be carried out during the design, construction and commissioning of the machinery and every time are made modifications. It can also be used for the evaluation of existing machinery if, for example, there have been accidents or malfunctions.<\/p>\n<p>To implement risk assessment and risk reduction the following actions shall be taken<\/p>\n<ol>\n<li>Risk analysis<br \/>to determine the limits of the machinery, which include the intended use and any reasonably foreseeable misuse, and to identify the hazards and associated hazardous situations associated to the person\u2019s activities (all safeguards should be ignored while hazard identification is performed).<\/li>\n<li>Risk evaluation<br \/>To evaluate the risk for each identified hazard and hazardous situation and take decisions about whether there is a need to reduce risk.<\/li>\n<li>Risk reduction<br \/>If the hazard cannot be removed, reduce the associated risk by implementing protective measures.<\/li>\n<\/ol>\n<p>The process is iterative, and several successive applications can be necessary.<\/p>\n\t\t\n<style>\n#text-1797732863 {\n  color: rgb(0,0,0);\n}\n#text-1797732863 > * {\n  color: rgb(0,0,0);\n}\n<\/style>\n\t<\/div>\n\t\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_1312920834\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner image-cover dark\" style=\"padding-top:50%;margin:0px 0px 0px 150px;\">\n\t\t\t<img width=\"400\" height=\"265\" src=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_Risk_reduction.png\" class=\"attachment-original size-original\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_Risk_reduction.png 400w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_Risk_reduction-300x199.png 300w\" sizes=\"(max-width: 400px) 100vw, 400px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_1312920834 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\n<p style=\"text-align: center;\">Fig. 1 &#8211; Strategy for risk assessment and risk reduction<\/p>\n<p>The goal to be met is to reduce risk to an acceptable (tolerable) level considering that the risk reduction achieved: should be effective throughout all phases the machine life cycle and should not impair machinery functions and usability.<\/p>\n<p>When changes are made to the process or to the machine or if protective measures are added, all steps of the risk assessment should be repeated to check whether:<\/p>\n<ul>\n<li>There have been changes to the operating limits of the machine<\/li>\n<li>New hazards or dangerous situations have been introduced<\/li>\n<li>The level of risks of any existing dangerous situations has been increased<\/li>\n<li>Protective measures added are effective in reducing the risk<\/li>\n<li>The risk reduction intended has been achieved<\/li>\n<\/ul>\n<p>Achieving the required risk reduction is only one of the inputs to the decision to stop the iterative risk reduction process. This decision should involve additional considerations such as regulations, national laws, and work organization.<\/p>\n\n\t\t<div class=\"tabbed-content\">\n\t\t\t\n\t\t\t<ul class=\"nav nav-line nav-vertical nav-uppercase nav-size-normal nav-left\"><li class=\"tab active has-icon\"><a href=\"#tab_1---risk-analysis\"><span>1 - Risk analysis<\/span><\/a><\/li>\n<li class=\"tab has-icon\"><a href=\"#tab_2---risk-evaluation\"><span>2 - Risk evaluation<\/span><\/a><\/li>\n<li class=\"tab has-icon\"><a href=\"#tab_3---risk-reduction-principles\"><span>3 - Risk reduction principles<\/span><\/a><\/li><\/ul><div class=\"tab-panels\"><div class=\"panel active entry-content\" id=\"tab_1---risk-analysis\">\n\n<h3>Determination of the limit of the machine<\/h3>\n<div>The first step of the risk analysis consist in providing a clear description of the mechanical, physical and functional capabilities of the machinery; to determine the space limits of the machinery which means to determine the range of movements, the space requirements for persons interacting with the machine (also during maintenance) the kind of human interaction, the environmental operating limits (minimum and maximum temperatures, dry or wet weather, tolerance to dust etc.), different operating modes, power supply interface.<\/div>\n<div>\u00a0<\/div>\n<h3>Identification of the hazards<\/h3>\n<div>After determination of the limits of the machinery, the essential step in any machinery risk assessment is the systematic identification of reasonably foreseeable hazards that may arise during the whole machine life cycle (transport, Installation, commissioning, use, disabling, dismantling). Only if all the hazards are correctly identified action can be taken to reduce the associated risks. Unidentified hazards can lead to injury. It is therefore important to ensure that the identification of hazards is systematic and complete.<\/div>\n<div>\u00a0<\/div>\n<div>To accomplish the hazard identification, it is necessary to identify:<\/div>\n<div>\u00a0<\/div>\n<ul>\n<li>The operations to be performed by the machinery\u00a0<\/li>\n<li>The tasks to be performed by persons who interact with the machine, considering unintended behavior or reasonably foreseeable misuse of the machine\u00a0<\/li>\n<li>The characteristics of the materials to be processed\u00a0<\/li>\n<li>The environment in which the machine can be used<\/li>\n<\/ul>\n<table style=\"border-collapse: collapse; width: 100%; height: 210px;\">\n<tbody>\n<tr style=\"height: 43px;\">\n<td style=\"width: 50%; height: 43px;\"><strong>Hazards generated by man-machine interaction<\/strong><\/td>\n<td style=\"width: 50%; height: 43px;\"><strong>Hazards generated by the machine<\/strong><\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 50%; height: 21px;\">Setting<\/td>\n<td style=\"width: 50%; height: 21px;\">Electrical hazards<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 50%; height: 21px;\">Testing<\/td>\n<td style=\"width: 50%; height: 21px;\">Mechanical hazards<\/td>\n<\/tr>\n<tr style=\"height: 20px;\">\n<td style=\"width: 50%; height: 20px;\">Programming<\/td>\n<td style=\"width: 50%; height: 20px;\">Thermal hazards<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 50%; height: 21px;\">Manual loading-unloading<\/td>\n<td style=\"width: 50%; height: 21px;\">Hazards generated by noise<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 50%; height: 21px;\">Tool changeover<\/td>\n<td style=\"width: 50%; height: 21px;\">Hazards generated by vibrations<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 50%; height: 21px;\">Starting, stopping the machine<\/td>\n<td style=\"width: 50%; height: 21px;\">Hazards generated by radiation<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 50%; height: 21px;\">Restart after unscheduled stop<\/td>\n<td style=\"width: 50%; height: 21px;\">Hazards generated by materials<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 50%; height: 21px;\">Cleaning and housekeeping<\/td>\n<td style=\"width: 50%; height: 21px;\">Hazards related to the environment<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 50%;\">Preventive and corrective maintenance<\/td>\n<td style=\"width: 50%;\">Hazards related to emission of substances<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div>\u00a0<\/div>\n<div>\u00a0<\/div>\n\n<\/div>\n<div class=\"panel entry-content\" id=\"tab_2---risk-evaluation\">\n\n<p>Once the hazards and hazardous situations have been identified, an estimate of the risks associated with each hazard and each hazardous situation must be carry out. Converting the impact of risk into numerical terms is a difficult task because there is no universal scale of risk. ISO 12100 has decided to define the risk as a combination of the severity of harm and the probability of occurrence of that harm.<\/p>\n<p>Risk can thus be measured by creating a scale based on the product of consequence (in terms of injury to persons) and probability of occurrence (likelihood of an event causing injury).<\/p>\n<p style=\"text-align: center;\"><span style=\"font-size: 130%; color: #333399;\">Risk = Consequence of harm x probability of occurrence<\/span><\/p>\n<p>Typically, to improve the accuracy of the estimate of the probability of occurrence of harm, additional parameters are added such as the frequency and duration of exposure to the hazard, the probability of occurrence of a hazardous event and the technical and human possibilities to avoid or limit the harm. <\/p>\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_1380378940\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" style=\"margin:0px 0px 0px 60px;\">\n\t\t\t<img width=\"1020\" height=\"279\" src=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_risk-evaluation-1024x280.png\" class=\"attachment-large size-large\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_risk-evaluation-1024x280.png 1024w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_risk-evaluation-300x82.png 300w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_risk-evaluation-768x210.png 768w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_risk-evaluation-1536x419.png 1536w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_risk-evaluation-2048x559.png 2048w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_risk-evaluation-510x139.png 510w\" sizes=\"(max-width: 1020px) 100vw, 1020px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_1380378940 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\n<p>The formula then becomes:<\/p>\n<p style=\"text-align: center;\"><span style=\"font-size: 130%; color: #333399;\">Risk = Consequence of harm x (time of exposure + probability of occurrence + possibility of avoiding the risk or limiting the harm)<\/span><\/p>\n<p>A variety of tools have been developed to assist with this process, these include tables, risk graphs, numeric methods.<\/p>\n<p>Example of Risk graph<\/p>\n<div class=\"row\"  id=\"row-241655092\">\n\n\n\t<div id=\"col-1382255374\" class=\"col medium-3 small-12 large-3\"  >\n\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n<p>S: severity of injury<br \/>S1: reversible<br \/>S2: irreversible or died<\/p>\n<p>F: frequency or time exposure to hazard<br \/>F1: rare \/ short<br \/><span style=\"color: #333333;\">F2: continuous prolonged<\/span><\/p>\n<div>\n<p>O: probability of occurrence of the hazard<br \/>O1: very low<br \/>O2: low<br \/>O3: high<\/p>\n<p>A: avoidable risk or limitation of damage<br \/>A1: possible<br \/><span style=\"color: #333333;\">A2: impossible<\/span><\/p>\n<\/div>\n\n\t\t<\/div>\n\t\t\t<\/div>\n\n\t\n\n\t<div id=\"col-198398628\" class=\"col medium-9 small-12 large-9\"  >\n\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_2130936250\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" >\n\t\t\t<img width=\"800\" height=\"530\" src=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_Risk_graph.png\" class=\"attachment-large size-large\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_Risk_graph.png 800w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_Risk_graph-300x199.png 300w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_Risk_graph-768x509.png 768w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_Risk_graph-510x338.png 510w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_2130936250 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\n\n\t\t<\/div>\n\t\t\t<\/div>\n\n\t\n\n<\/div>\n<div>Example of risk matrix<\/div>\n<div>\n<table style=\"border-collapse: collapse; width: 95.1404%; height: 126px;\">\n<tbody>\n<tr style=\"height: 21px;\">\n<td style=\"width: 41.4534%; text-align: center; height: 42px;\" rowspan=\"2\">Consequences<\/td>\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">Severity<\/td>\n<td style=\"width: 31.2409%; text-align: center; height: 21px;\" colspan=\"5\">Class Cl (Fr+P+Av)<\/td>\n<td style=\"width: 2.54739%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 28.238%; text-align: center; height: 21px;\">\u00a0<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">G<\/td>\n<td style=\"width: 4.48732%; text-align: center; height: 21px;\">3-4<\/td>\n<td style=\"width: 5.2361%; text-align: center; height: 21px;\">5-7<\/td>\n<td style=\"width: 6.71465%; text-align: center; height: 21px;\">8-10<\/td>\n<td style=\"width: 7.77369%; text-align: center; height: 21px;\">11-13<\/td>\n<td style=\"width: 7.02917%; text-align: center; height: 21px;\">14-15<\/td>\n<td style=\"width: 2.54739%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 28.238%; text-align: center; height: 21px;\">\u00a0<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 41.4534%; text-align: center; height: 21px;\">Dead, losing an eye or arm<\/td>\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">4<\/td>\n<td style=\"width: 4.48732%; height: 21px; background-color: #630eeb; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 5.2361%; text-align: center; height: 21px; background-color: #ff0000;\">\u00a0<\/td>\n<td style=\"width: 6.71465%; text-align: center; height: 21px; background-color: #ff0000;\">\u00a0<\/td>\n<td style=\"width: 7.77369%; text-align: center; height: 21px; background-color: #ff0000;\">\u00a0<\/td>\n<td style=\"width: 7.02917%; text-align: center; height: 21px; background-color: #ff0000;\">\u00a0<\/td>\n<td style=\"width: 2.54739%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 1.98807%; height: 21px; background-color: #ff0000; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 28.238%; text-align: center; height: 21px;\">Unaccettable risk<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 41.4534%; text-align: center; height: 21px;\">Permament injury: losing a finger<\/td>\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">3<\/td>\n<td style=\"width: 4.48732%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 5.2361%; height: 21px; background-color: #630eeb; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 6.71465%; text-align: center; height: 21px; background-color: #ff0000;\">\u00a0<\/td>\n<td style=\"width: 7.77369%; text-align: center; height: 21px; background-color: #ff0000;\">\u00a0<\/td>\n<td style=\"width: 7.02917%; text-align: center; height: 21px; background-color: #ff0000;\">\u00a0<\/td>\n<td style=\"width: 2.54739%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 1.98807%; height: 21px; background-color: #630eeb; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 28.238%; text-align: center; height: 21px;\">Moderate risk<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 41.4534%; text-align: center; height: 21px;\">Reversible injury, medical attention<\/td>\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">2<\/td>\n<td style=\"width: 4.48732%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 5.2361%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 6.71465%; height: 21px; background-color: #630eeb; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 7.77369%; text-align: center; height: 21px; background-color: #ff0000;\">\u00a0<\/td>\n<td style=\"width: 7.02917%; text-align: center; height: 21px; background-color: #ff0000;\">\u00a0<\/td>\n<td style=\"width: 2.54739%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 28.238%; text-align: center; height: 21px;\">Tolerable risk<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 41.4534%; text-align: center; height: 21px;\">Reversible injury, first aid<\/td>\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">1<\/td>\n<td style=\"width: 4.48732%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 5.2361%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 6.71465%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 7.77369%; height: 21px; background-color: #630eeb; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 7.02917%; height: 21px; background-color: #ff0000; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 2.54739%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 1.98807%; text-align: center; height: 21px;\">\u00a0<\/td>\n<td style=\"width: 28.238%; text-align: center; height: 21px;\">\u00a0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div>\u00a0<\/div>\n<div>\n<table style=\"border-collapse: collapse; width: 100%; height: 147px;\">\n<tbody>\n<tr style=\"height: 43px;\">\n<td style=\"width: 25%; height: 43px; text-align: center;\" colspan=\"2\">Frequency of exposure, Fr<\/td>\n<td style=\"width: 5.14151%; height: 43px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 32.3585%; height: 43px; text-align: center;\" colspan=\"2\">Probability of occurrence, P<\/td>\n<td style=\"width: 5.33019%; height: 43px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 32.1698%; height: 43px; text-align: center;\" colspan=\"2\">Probabilities of avoiding or limiting harm, Av<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">\u2265 1 per hour<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">5<\/td>\n<td style=\"width: 5.14151%; height: 21px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.8585%; height: 21px; text-align: center;\">Very high<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">5<\/td>\n<td style=\"width: 5.33019%; height: 21px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.6698%; height: 21px; text-align: center;\">Impossible<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">5<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">&lt; 1 per hour <br \/>\u2265 1 per day<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">5<\/td>\n<td style=\"width: 5.14151%; height: 21px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.8585%; height: 21px; text-align: center;\">Probable<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">4<\/td>\n<td style=\"width: 5.33019%; height: 21px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.6698%; height: 21px; text-align: center;\">Possible<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">3<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">&lt; 1 per day <br \/>\u2265 1 per 2 week<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">4<\/td>\n<td style=\"width: 5.14151%; height: 21px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.8585%; height: 21px; text-align: center;\">Possible<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">3<\/td>\n<td style=\"width: 5.33019%; height: 21px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.6698%; height: 21px; text-align: center;\">Probable<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">1<\/td>\n<\/tr>\n<tr style=\"height: 20px;\">\n<td style=\"width: 12.5%; height: 20px; text-align: center;\">&lt; 1 per 2 week <br \/>\u2265 1 per 1 year<\/td>\n<td style=\"width: 12.5%; height: 20px; text-align: center;\">3<\/td>\n<td style=\"width: 5.14151%; height: 20px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.8585%; height: 20px; text-align: center;\">Low<\/td>\n<td style=\"width: 12.5%; height: 20px; text-align: center;\">2<\/td>\n<td style=\"width: 5.33019%; height: 20px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.6698%; height: 20px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 12.5%; height: 20px; text-align: center;\">\u00a0<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">&lt; 1 per year<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">2<\/td>\n<td style=\"width: 5.14151%; height: 21px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.8585%; height: 21px; text-align: center;\">Very low<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">1<\/td>\n<td style=\"width: 5.33019%; height: 21px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 19.6698%; height: 21px; text-align: center;\">\u00a0<\/td>\n<td style=\"width: 12.5%; height: 21px; text-align: center;\">\u00a0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div>\u00a0<\/div>\n<div style=\"text-align: center;\">Fig. 2 &#8211; Example of risk matrix<\/div>\n<div>\u00a0<\/div>\n<div>The choice of the method to be used for risk estimation is largely linked to the type of machinery and the nature of the hazards. It is also necessary to take into account the skills, experience and preferences of the team making the <br \/>assessment.<\/div>\n<div>\u00a0<\/div>\n<div>Compliance with the rules for the estimation of the risk is more important than trying to achieve absolute accuracy of the results.<\/div>\n\n<\/div>\n<div class=\"panel entry-content\" id=\"tab_3---risk-reduction-principles\">\n\n<p>After risk evaluation has been completed, an analysis shall be carried out to determine if any dangerous situations require further risk reduction. Implementing risk reduction means to reduce risk to persons to an \u201cacceptable\u201d level of residual risk.<\/p>\n<div style=\"text-align: center;\"><span style=\"font-size: 130%; color: #ff6600;\">Safety does not mean zero risk<\/span><\/div>\n<div style=\"text-align: center;\">\u00a0<\/div>\n<div style=\"text-align: center;\"><span style=\"font-size: 130%; color: #ff6600;\">Zero risk only possible when the hazard is FULLY removed<\/span><\/div>\n<div style=\"text-align: center;\">\u00a0<\/div>\n<div style=\"text-align: center;\"><span style=\"font-size: 130%; color: #ff6600;\">Safety means freedom from unacceptable risk<\/span><\/div>\n<p>In general, there is industry agreement that a risk reduction strategy should utilize a hierarchical approach referred to as the three-step method. <br \/>The three-step method shall be applied in the following sequence:<\/p>\n<div class=\"accordion\" rel=\"\">\n\n<div class=\"accordion-item\"><a href=\"#\" class=\"accordion-title plain\"><button class=\"toggle\"><i class=\"icon-angle-down\"><\/i><\/button><span>Step 1 - integration of safety concepts at the design stage<\/span><\/a><div class=\"accordion-inner\">\n\n<div>Inherently safe design is the first and most important step in the risk reduction process because protective measures which are integral to the machine design are likely to remain effective, while experience has shown that even well-<\/div>\n<div>designed safeguarding can fail or can be violated or information for use may not be followed. Inherently safe design measures are achieved:\u00a0<\/div>\n<ol style=\"list-style-type: lower-alpha;\">\n<li>By a suitable choice of mechanical design features for example, by avoiding sharp edges, corners, and protruding parts, by avoiding crushing points, shearing points, and entanglement points<\/li>\n<li>By designing machines to have sufficient stability in their specified conditions of use.<br \/>Factors to be considered include <br \/>&#8211; The geometry of the base and the weight distribution, including loading\u00a0<br \/>&#8211; The dynamic forces due to movements of parts of the machine or of elements held by the machine which can result in an overturning moment<br \/>&#8211; vibration, oscillations\u00a0<\/li>\n<li>By reducing the interaction between the exposed persons and the machine. This objective can be achieved by limiting the time to exposure to the hazard, for example, by means of:<br \/>&#8211; Automatic loading and unloading stations<br \/>&#8211; Setup and maintenance work from outside the hazardous zones<br \/>&#8211; Use of reliable components to reduce maintenance work<br \/>&#8211; Clear and unambiguous operating concept (e.g., precise marking of controls)<br \/>&#8211; Use of Lock-Out\/Tag-Out procedure<\/li>\n<li>By limiting the exposure to electrical power (direct and indirect contact) A stable power supply is particularly important in safety-related applications. Voltage supplies must withstand brief power failures. A power supply isolation device must be provided for every power supply connection. For 24 V DC power supplies, use Class 2 circuit which offers protection for fire initiation and electric shock. Another option to provide protection against electric shock is to use safety extra-low voltage (SELV, PELV).<\/li>\n<li>By using suitable enclosures for protections for electric components. Electrical equipment enclosures must meet the requirement for enclosure ratings. Two widely accepted rating systems are the NEMA types\/number and the IP rating code.<br \/>The enclosure ratings describe the protection against the ingress of water and foreign objects (dust). In addition, they describe protection against direct contact with live parts.<br \/>NEMA (National Electric Manufacturers\u2019 Association) is commonly specified at installations in the U.S. IP (International Protection), is derived from the IEC and is typically used in Europe.<br \/>Typically, control cabinets should be NEMA 13 or IP 54.<\/li>\n<li>By selecting components that are immune to the disturbances to be expected. The machine and the components used shall be selected so that they are immune to the expected electromagnetic disturbances. Increased requirements apply to safety components.<br \/>The following design guidelines will help to prevent EMC problems:<br \/>&#8211; Continuous equipotential bonding by means of conductive connections between parts of machinery and systems<br \/>&#8211; Physical separation from the supply unit (power supply\/ actuator systems\/inverters)<br \/>&#8211; Screen shall not be used to carry equipotential bonding currents<br \/>&#8211; Connect any grounding\/functional earth (FE) provided<br \/>&#8211; Use of twisted cables to transmit data (fieldbus)<\/li>\n<li>By preventing unexpected start-up. The connection to mains electricity supply or switching-on of an external power supply shall not result in the starting of working parts of a machine.\n<p>A spontaneous restart of a machine after power interruption shall be prevented (for example, by use of a self-maintained relay, contactor, or valve).<\/p>\n<p>Every machine shall be equipped with a control for stopping the machine in normal operation.<\/li>\n<\/ol>\n<div>A command to stop the machine shall have a higher priority than the commands for putting the machine into operation.<\/div>\n<div>\u00a0<\/div>\n<div>A Category 0 stop function shall be available as a minimum.<\/div>\n<div>\u00a0<\/div>\n<ul>\n<li><em>Stop Category 0<\/em>: uncontrolled stop by immediately removing power to the machine actuators (drive elements)<\/li>\n<li><em>Stop Category 1<\/em>: controlled stop with power available to the machine actuators to achieve the stop, then power is removed when the stop is achieved\u00a0<\/li>\n<li><em>Stop Category 2<\/em>: controlled stop with power left available to the machine actuator<\/li>\n<\/ul>\n\n<\/div><\/div>\n<div class=\"accordion-item\"><a href=\"#\" class=\"accordion-title plain\"><button class=\"toggle\"><i class=\"icon-angle-down\"><\/i><\/button><span>Step 2 - Add protective measures against risks that cannot be removed by design<\/span><\/a><div class=\"accordion-inner\">\n\n<h3>Step 2 &#8211; Risk reduction by means of protective measures<\/h3>\n<div>If the hazards cannot be removed or the risks cannot be adequately reduced by inherently safe design measures, additional protective measures must be applied, arranged in a way to reduce the probability of occurrence of the hazardous event by suppressing probable causes or to impose a limitation on exposure to the hazards or to enhance the possibility of avoiding the harm or at least by reducing its intensity.<br \/>Protective measures can be passive, active, complementary.\u00a0<\/div>\n<h4>Passive protective measures<\/h4>\n<div>They are independent from the machine control system and do not need to be activated to attain their function of risk reduction, they are effective continuously. Are used when access to the hazard zone is not required during normal operation.\u00a0<\/div>\n<div>\u00a0<\/div>\n<div>Examples of passive protective measures are permanent guards t(welded into the body of the machine) and removable fences that can only be removed when the machine is stopped with special tool not easily available to operators.\u00a0<\/div>\n<div>\u00a0<\/div>\n<div>They provide protection by reducing the duration of exposure to the hazard.\u00a0<\/div>\n<h4>Active protective measures<\/h4>\n<div>Active protective measures are turned on in response to a defined change in a measurable property of an input (e.g., a sensor or a switch). They are intended to reduce the risk generated by the following events:<\/div>\n<ol style=\"list-style-type: lower-alpha;\">\n<li>Human interaction with the machine <br \/>It is possible that a person, which is involved in a certain machine process, with its behaviour exposes himself to dangerous movements of the machine.<br \/>Examples of active protective measures suitable to reduce risks generated by human interaction with the machine are ESPEs, safety mats, enabling devices, hold-to-run control devices, interlocking guards.<br \/>They provide protection by reducing the probability of occurrence of the harm.<br \/>They are intended to work immediately upon a specific initiating event. Their role is to ensure that persons or parts of human body are not injured by the dangerous parts of the machine.<br \/>The &#8220;demand&#8221; of protection is generated by the person with its interaction (operations) with the machine process<\/li>\n<li>Failures of the machine automation control system (MCS)<br \/>It is possible that a failure of a component of the machine automation control system which is involved in a certain machine process can generate dangerous situations such as rise of hot surfaces, flames, excessive vibrations, explosions etc.<br \/>Examples of active protective measures suitable to reduce risk due to components failures of the machine automation control system are torque limiters, pressure or temperature limiting devices, overspeed limiters, monitoring devices for the emission of radiation or gas, fire, and smoke detectors.<br \/>They provide protection by reducing the probability of occurrence of the harm.<br \/>They are employed as a means of prevention and are intended to work before a specific initiating event takes place. Their role is to ensure that the accident does not happen, or at least to slow down its development or to limit to an acceptable level the deviation of the process.<br \/>The \u201cdemand\u201d is generated because of a failure of the machine automation system.<\/li>\n<li>Improper use of the machine.<br \/>It is possible that intense usage of the machine due to time pressure or high stress due to excessive loads or due to the processing of unsuitable material can bring the machine to work outside its design limits which in turn can generate mechanical failures of the machine itself or damage to the goods to be processed and, in a second step, can generate risks to the persons.<br \/>Examples of active protective measures suitable to reduce risk due to improper use are torque limiters, pressure limiting devices, overspeed limiters, strain gauge sensors, current overload sensors.<br \/>They provide protection by reducing the probability of occurrence of the harm.<br \/>The \u201cdemand\u201d is generated by the overload of the machine because of its improper use.<\/li>\n<\/ol>\n<div><strong>NOTE<\/strong>: Where a protective measure is implemented through the safety-related control system of the machine, it is advisable to use the methods described in ISO EN ISO 13849-1 or EN IEC 62061 for risk estimation because they automatically provide the correspondence between the PL \/ SIL required and the estimated risk.<\/div>\n<div>\u00a0<\/div>\n<h4>Complementary protective measures<\/h4>\n<div>To achieve further risk reduction, it may be necessary to use complementary protection measures considering the intended use and reasonably foreseeable improper use of the machine.<\/div>\n<div>\u00a0<\/div>\n<div>Complementary protection measures whose main effect is to avoid or limit the harm are emergency stop, measures to allow a safe access to machinery, measures for the escape and rescue of trapped people.\u00a0<\/div>\n<div>\u00a0<\/div>\n<div><strong>NOTE<\/strong>: Emergency stop is not considered a primary safeguard because it does not prevent or detect access to a hazard zone. The safety level shall be defined based on the risk assessment of the machine.\u00a0<\/div>\n<div>\u00a0<\/div>\n<div>Complementary protection whose main effect is to reduce the duration of exposure to the hazard are devices suitable for energy isolation like isolation valves and isolation switches, devices suitable for energy dissipation like pressure relief valves, mechanical locks to prevent movements.<\/div>\n\n<\/div><\/div>\n<div class=\"accordion-item\"><a href=\"#\" class=\"accordion-title plain\"><button class=\"toggle\"><i class=\"icon-angle-down\"><\/i><\/button><span>Step 3 - Risk reduction by administrative measures<\/span><\/a><div class=\"accordion-inner\">\n\n<div>To make sure that passive, active and complementary protective measures implemented remain effective all over the machine life cycle additional actions based on procedures and organization are needed.<\/div>\n<div>\u00a0<\/div>\n<ol style=\"list-style-type: lower-alpha;\">\n<li>Procedures for maintenance.<br \/>Lack of maintenance (poor lubrication and loss of cooling liquid) can lead to mechanical failures or errors. To reduce these type of hazards, detailed maintenance instructions should be developed and implemented.<\/li>\n<li>Administrative measures &#8211; Organizational work procedures.<br \/>At least the following organizational measures should be operative:<br \/>&#8211; Well defined roles and responsibilities of workers, supervisors and management<br \/>&#8211; A plan for periodic trainings of workers<br \/>&#8211; Availability of suitable tools for maintenance and verifications<br \/>&#8211; A plan for periodic inspections to check the integrity of the protections<br \/>&#8211; A plan for escape and for Emergency procedures<br \/>&#8211; Means to keep track of periodic verifications\u00a0<\/li>\n<li>Information for use.<br \/>Information for use is an integral part of the design of a machine<br \/>&#8211; Shall inform the user about the intended use of the machine <br \/>&#8211; Shall contain all directions required to ensure safe and correct use of the machine<br \/>&#8211; Shall inform and warn the user about residual risk<br \/>&#8211; Shall indicate, as appropriate, the need for personal protective equipment<\/li>\n<\/ol>\n<div>Visual signals, such as flashing lights and audible signals such as sirens may be used to warn of an impending hazardous event such as machine start-up or overspeed.\u00a0<\/div>\n<div>\u00a0<\/div>\n<div>Such signals shall be emitted before the occurrence of the hazardous event and be differentiated from all other signals used.<\/div>\n<div>\u00a0<\/div>\n<div>Where information for use is kept in electronic form (CD, DVD, tape, hard disk, etc.), information on safety-related issues that need immediate action shall always be backed up with a hard copy that is readily available.\u00a0<\/div>\n<div>\u00a0<\/div>\n<div><span style=\"color: #ff6600; font-size: 130%;\">Safety function as \u201cactive\u201d protective measure<\/span><\/div>\n<div>\u00a0<\/div>\n<div>Active protective measures are usually implemented by selecting and combining in an appropriate way hardware components (such as sensors, switches, logic units, relays etc.) to build up a Safety Related Control System.<\/div>\n<div>\u00a0<\/div>\n<div>A control system that executes an active protective measure is said to carry out a safety function and the control system itself is called Safety Related Control System. In complex machines it can happen that multiple hazardous movements can potentially injury the operator. For each hazard for which an active protective measure is required, a correspondent safety function must be implemented.\u00a0<\/div>\n<div>\u00a0<\/div>\n<div>It may therefore happen that the same safety related control system must handle several safety functions.<\/div>\n<div>\u00a0<\/div>\n<div>When a safety function is activated, the machine is brought to a safe state in time before a dangerous situation for persons can occur.<\/div>\n<div>\u00a0<\/div>\n<div>List of typical safety functions suitable to reduce risk originated by man-machine interactions.\u00a0<\/div>\n<div>\u00a0<\/div>\n<div>\n<table style=\"border-collapse: collapse; width: 100%; height: 471px;\">\n<tbody>\n<tr style=\"height: 21px;\">\n<td style=\"width: 50%; height: 21px;\"><strong>Safety function<\/strong><\/td>\n<td style=\"width: 50%; height: 21px;\"><strong>Example of application<\/strong><\/td>\n<\/tr>\n<tr style=\"height: 43px;\">\n<td style=\"width: 50%; height: 43px;\">Safety \u2013related stop function initiated by a safeguard<\/td>\n<td style=\"width: 50%; height: 43px;\">Stop a motor in response to tripping of a protective device<\/td>\n<\/tr>\n<tr style=\"height: 86px;\">\n<td style=\"width: 50%; height: 86px;\">Manual reset function<\/td>\n<td style=\"width: 50%; height: 86px;\">\u00a0Intended action to re-establishes the safeguard after its actuation.\u00a0 Acknowledgement that risk is no more present<\/td>\n<\/tr>\n<tr style=\"height: 64px;\">\n<td style=\"width: 50%; height: 64px;\">Start\/restart function<\/td>\n<td style=\"width: 50%; height: 64px;\">Start of a dangerous movement can take place only when an hazardous situation no more exists<\/td>\n<\/tr>\n<tr style=\"height: 43px;\">\n<td style=\"width: 50%; height: 43px;\">Muting function<\/td>\n<td style=\"width: 50%; height: 43px;\">Automatic temporary suspension of a safety function<\/td>\n<\/tr>\n<tr style=\"height: 86px;\">\n<td style=\"width: 50%; height: 86px;\">Hold-to-run function<\/td>\n<td style=\"width: 50%; height: 86px;\">Hazardous machine movements can be controlled from a position within the hazard zone, e.g., inching mode during setup<\/td>\n<\/tr>\n<tr style=\"height: 64px;\">\n<td style=\"width: 50%; height: 64px;\">Prevention of unexpected start-up<\/td>\n<td style=\"width: 50%; height: 64px;\">Keeping a machine in a stopped condition while persons are present in danger zones<\/td>\n<\/tr>\n<tr style=\"height: 43px;\">\n<td style=\"width: 50%; height: 43px;\">Operating mode selection<\/td>\n<td style=\"width: 50%; height: 43px;\">Activation of safety functions by an operating mode selector switch<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 50%; height: 21px;\">Safe motion, safe position<\/td>\n<td style=\"width: 50%; height: 21px;\">Overspeed, overtravel control<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div>\u00a0<\/div>\n<div>List of typical safety functions suitable to reduce risks originated by failures of the MCS<\/div>\n<div>\u00a0<\/div>\n<div>\n<table style=\"border-collapse: collapse; width: 46.9328%; height: 108px;\">\n<tbody>\n<tr style=\"height: 21px;\">\n<td style=\"width: 34.8941%; text-align: center; height: 21px;\" colspan=\"2\"><strong>Monitoring or limiting of\u00a0<\/strong><\/td>\n<\/tr>\n<tr style=\"height: 24px;\">\n<td style=\"width: 9.11482%; text-align: center; height: 24px;\">Speed<\/td>\n<td style=\"width: 25.7793%; text-align: center; height: 24px;\">Temperature<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 9.11482%; text-align: center; height: 21px;\">Torque<\/td>\n<td style=\"width: 25.7793%; text-align: center; height: 21px;\">Position<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 9.11482%; text-align: center; height: 21px;\">Power<\/td>\n<td style=\"width: 25.7793%; text-align: center; height: 21px;\">Stopping time<\/td>\n<\/tr>\n<tr style=\"height: 21px;\">\n<td style=\"width: 9.11482%; text-align: center; height: 21px;\">Pressure<\/td>\n<td style=\"width: 25.7793%; text-align: center; height: 21px;\">\u00a0Stopping distance<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div>\u00a0<\/div>\n\n<\/div><\/div>\n\n<\/div>\n\n<\/div><\/div><\/div>\n\t<div id=\"gap-1405679300\" class=\"gap-element clearfix\" style=\"display:block; height:auto;\">\n\t\t\n<style>\n#gap-1405679300 {\n  padding-top: 30px;\n}\n<\/style>\n\t<\/div>\n\t\n\n<h2>Structure of a safety function<\/h2>\n<p>A safety function is typically starting with a detection and evaluation of an \u2018initiation event\u2019 and ending with an output causing an action to a \u2018machine actuator\u2019<\/p>\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_1850148659\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" style=\"margin:0px 0px 0px 120px;\">\n\t\t\t<img width=\"1020\" height=\"166\" src=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza-1024x167.png\" class=\"attachment-large size-large\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza-1024x167.png 1024w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza-300x49.png 300w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza-768x125.png 768w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza-1536x251.png 1536w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza-2048x335.png 2048w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza-510x83.png 510w\" sizes=\"(max-width: 1020px) 100vw, 1020px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_1850148659 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\n<h3>Realization of a Safety function<\/h3>\n<p>A safety function is usually made by a series combination of three sub-functions performing respectively the tasks of Detection, Evaluation and Action. <\/p>\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_117726210\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" style=\"margin:0px 0px 0px 110px;\">\n\t\t\t<img width=\"1020\" height=\"166\" src=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza2-1024x167.png\" class=\"attachment-large size-large\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza2-1024x167.png 1024w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza2-300x49.png 300w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza2-768x125.png 768w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza2-1536x251.png 1536w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza2-2048x335.png 2048w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/EN_struttura-funzione-sicurezza2-510x83.png 510w\" sizes=\"(max-width: 1020px) 100vw, 1020px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_117726210 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\n<p>Each sub-function can be implemented by:<\/p>\n<ul>\n<li>Using previously validated subsystems<\/li>\n<li>Designing new subsystems<\/li>\n<li>A combination of both alternatives above<\/li>\n<\/ul>\n<p>Any of the technologies available (electric, hydraulic, pneumatic, mechanical) individually or in combination may be used.<\/p>\n<p>The risk reduction provided by each safety function does not cover the overall risk of the machine, but only that part of the risk resulting from the application of that safety function. This measure helps to avoid an unduly increase of complexity in the execution of calculations because the reliability data of components of the safety-related control system that do not contribute to that safety function are not considered.<\/p>\n<p>Example: <\/p>\n<p>A hazardous movement is safeguarded by a fence fitted with five guards. The opening of any of the five guards stops the dangerous movement.<\/p>\n<p>Four separate safety functions can be considered, one for each door, if it is assumed that only one door is opened at a time.<\/p>\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_2067368925\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" >\n\t\t\t<img width=\"1020\" height=\"466\" src=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/En_struttura-funzione-sicurezza3-1024x468.png\" class=\"attachment-large size-large\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/En_struttura-funzione-sicurezza3-1024x468.png 1024w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/En_struttura-funzione-sicurezza3-300x137.png 300w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/En_struttura-funzione-sicurezza3-768x351.png 768w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/En_struttura-funzione-sicurezza3-1536x703.png 1536w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/En_struttura-funzione-sicurezza3-2048x937.png 2048w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/En_struttura-funzione-sicurezza3-510x233.png 510w\" sizes=\"(max-width: 1020px) 100vw, 1020px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_2067368925 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\n<p>Per l&#8217;integrazione di un sistema di controllo relativo alla sicurezza nel sistema di controllo della macchina (MCS) devono essere applicati i seguenti principi:<\/p>\n<ul>\n<li>Il sistema di controllo relativo alla sicurezza \u00e8 separato e indipendente dall&#8217;MCS<\/li>\n<li>Il sistema di controllo relativo alla sicurezza \u00e8 destinato esclusivamente alla protezione diretta o indiretta delle <br \/>persone; non partecipa attivamente al processo della macchina e si attiva solo al verificarsi di una situazione di pericolo<\/li>\n<li>L&#8217;affidabilit\u00e0 dell&#8217;MCS non assume alcun ruolo per l&#8217;esecuzione della funzione di sicurezza. \u00c8 l&#8217;affidabilit\u00e0 del sistema di controllo relativo alla sicurezza a destare preoccupazione; maggiore \u00e8 la probabilit\u00e0 che una persona sia esposta al rischio, maggiore dovrebbe essere la disponibilit\u00e0 del sistema di controllo relativo alla sicurezza<\/li>\n<li>Quando si verifica un guasto pericoloso nel sistema di controllo relativo alla sicurezza, la macchina viene portata in uno stato sicuro. Il riavvio del processo della macchina \u00e8 accettato solo dopo la riparazione e il ripristino del sistema di controllo relativo alla sicurezza<\/li>\n<li>\u00c8 anche possibile che un sistema di controllo relativo alla sicurezza esegua funzioni di sicurezza e funzioni di comando della macchina (ad esempio una barriera fotoelettrica di sicurezza o un dispositivo di controllo a due mani possono essere utilizzati sia per la protezione che per il riavvio del ciclo).<\/li>\n<\/ul>\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_1184477517\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" >\n\t\t\t<img width=\"1020\" height=\"720\" src=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione-1024x723.png\" class=\"attachment-large size-large\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione-1024x723.png 1024w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione-300x212.png 300w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione-768x542.png 768w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione-1536x1084.png 1536w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione-510x360.png 510w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione.png 1639w\" sizes=\"(max-width: 1020px) 100vw, 1020px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_1184477517 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\n<p style=\"text-align: center;\">Fig. 3 &#8211; Example of integration of a safety-related control system with a PLC<\/p>\n\t<div class=\"img has-hover x md-x lg-x y md-y lg-y\" id=\"image_603926952\">\n\t\t\t\t\t\t\t\t<div class=\"img-inner dark\" >\n\t\t\t<img width=\"1020\" height=\"374\" src=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione_wring-1-1024x375.png\" class=\"attachment-large size-large\" alt=\"\" decoding=\"async\" loading=\"lazy\" srcset=\"https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione_wring-1-1024x375.png 1024w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione_wring-1-300x110.png 300w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione_wring-1-768x282.png 768w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione_wring-1-1536x563.png 1536w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione_wring-1-510x187.png 510w, https:\/\/www.reersafety.cn\/wp-content\/uploads\/2022\/05\/integrazione_wring-1.png 1639w\" sizes=\"(max-width: 1020px) 100vw, 1020px\" \/>\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\n<style>\n#image_603926952 {\n  width: 100%;\n}\n<\/style>\n\t<\/div>\n\t\n\n<p>A &#8211; A failure to open (e.g. due to welded contacts) of KM1 prevents stopping of the motor.<br \/>B &#8211; If the outputs of the SRP\/CS are connected TO the inputs of a standard (non-safety) PLC, hw and sw faults within the PLC or the failure of KM1 can prevent stopping of the motor.<\/p>\n<p style=\"text-align: center;\">Fig- 4 &#8211; Examples of an incorrect integration<\/p>\n<p>\u00a0<\/p>\n<p>\u00a0<\/p>\n<div class=\"is-divider divider clearfix\" style=\"max-width:100px;\"><\/div>\n\n<div class=\"row\"  id=\"row-1714535512\">\n\n\n\t<div id=\"col-650414548\" class=\"col medium-4 small-12 large-4\"  >\n\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n\t<div class=\"ux-menu stack stack-col justify-start ux-menu--divider-solid\">\n\t\t\n\n\t<div class=\"ux-menu-link flex menu-item\">\n\t\t<a class=\"ux-menu-link__link flex\" href=\"https:\/\/www.reersafety.cn\/en\/academy\/industrial-safety-guide\/northern-american-standard-and-test-bodies\/\"  >\n\t\t\t<i class=\"ux-menu-link__icon text-center icon-angle-left\" ><\/i>\t\t\t<span class=\"ux-menu-link__text\">\n\t\t\t\tNorthern American standards and test bodie\t\t\t<\/span>\n\t\t<\/a>\n\t<\/div>\n\t\n\n\n\t<\/div>\n\t\n\n\t\t<\/div>\n\t\t\t<\/div>\n\n\t\n\n\t<div id=\"col-520266568\" class=\"col medium-4 small-12 large-4\"  >\n\t\t<div class=\"col-inner\"  >\n\t\t\t\n\t\t\t\n\n\n\t\t<\/div>\n\t\t\t<\/div>\n\n\t\n\n\t<div id=\"col-1314627430\" class=\"col medium-4 small-12 large-4\"  >\n\t\t<div class=\"col-inner text-right\"  >\n\t\t\t\n\t\t\t\n\n\t<div class=\"ux-menu stack stack-col justify-start ux-menu--divider-solid\">\n\t\t\n\n\t<div class=\"ux-menu-link flex menu-item\">\n\t\t<a class=\"ux-menu-link__link flex\" href=\"https:\/\/www.reersafety.cn\/en\/academy\/industrial-safety-guide\/functional-safety-standards\/\"  >\n\t\t\t<i class=\"ux-menu-link__icon text-center icon-angle-right\" ><\/i>\t\t\t<span class=\"ux-menu-link__text\">\n\t\t\t\tFunctional Safety standard\t\t\t<\/span>\n\t\t<\/a>\n\t<\/div>\n\t\n\n\n\t<\/div>\n\t\n\n\t\t<\/div>\n\t\t\t<\/div>\n\n\t\n\n<\/div>\n\n\t\t<\/div>\n\t\t\t<\/div>\n\n\t\n\n<\/div>\n\n\t\t<\/div>\n\t\t\t<\/div>\n\n\t\n\n<\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":7,"featured_media":0,"parent":38823,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"om_disable_all_campaigns":false,"inline_featured_image":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_uf_show_specific_survey":0,"_uf_disable_surveys":false},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Risk Assessment for Industrial Safety - Useful Info | ReeR<\/title>\n<meta name=\"description\" content=\"Learn how to conduct an effective risk assessment to ensure industrial safety. 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